2006 Subaru Outback RFACTORY OEM SERVICE PROCEDURE

Extension Case: Assembly

  1. Press-fit the new oil seal using ST and the press.

    ST 498057300 INSTALLER

  2. Press-fit the dust cover.
  3. Insert the transfer clutch assembly, spring retainer, return spring and clutch spring retainer.
    Fig 1: Identifying Transfer Clutch Assembly, Spring Retainer And Return Spring
    G05022297
  4. Using the ST and compressor, install the snap ring.

    ST 18762AA000 COMPRESSOR SPECIAL TOOL

    Fig 2: Identifying Snap Ring With ST And Press
    G05022295
  5. Install the transfer clutch. < Ref. to INSTALLATIONΒ , Transfer Clutch. >
  6. Install the multi-plate hub assembly.
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.