2006 Subaru Outback RFACTORY OEM SERVICE PROCEDURE

Fuel Tank: Removal

WARNING:
  • Place "NO FIRE" signs near the working area.
  • Be careful not to spill fuel.
  1. Set the vehicle on a lift.
  2. Release the fuel pressure. < Ref. to RELEASING OF FUEL PRESSURE , PROCEDURE, Fuel. >
  3. Drain fuel from fuel tank.

    < Ref. to DRAINING FUEL , PROCEDURE, Fuel. >

  4. Remove the rear seat.
  5. Remove the service hole cover of fuel pump.
    Fig 1: Locating Fuel Pump Service Hole Cover Screws
    G05016863
  6. Disconnect the connector from fuel pump.
    Fig 2: Locating Fuel Pump Connector
    G05018509
  7. Remove the connector (A) and clip (B).
    Fig 3: Identifying Connector And Clip
    G05016865
  8. Remove the service hole cover of fuel sub level sensor.
    1. Remove bolt (A).
    2. Push the grommet (B) down and remove the service hole cover.
      Fig 4: Locating Service Hole Cover Bolt And Grommet
      G05016866
  9. Disconnect connector (A) from fuel sub level sensor.
  10. Disconnect the quick connector of fuel delivery (B) and return hose (C). < Ref. to REMOVAL , Fuel Delivery, Return and Evaporation Lines. >
    Fig 5: Identifying Quick Connector Of Fuel Delivery And Return Hose
    G05018512
  11. Remove the trunk room trim. (Sedan model) < Ref. to REMOVAL , Trunk Room Trim. >
  12. Remove the rear quarter trim. (Wagon model) < Ref. to WAGON MODEL , REMOVAL, Rear Quarter Trim. >
  13. Remove the pipe protector.
    Fig 6: Locating Pipe Protector
    G05016868
  14. Remove the grommet and disconnect the quick connector of the evaporation pipe. < Ref. to REMOVAL , Fuel Delivery, Return and Evaporation Lines. >
    Fig 7: Locating Quick Connector Of Evaporation Pipe
    G05016869
  15. Remove the rear wheels.
  16. Remove the bolts which secure the rear brake hose mounting bracket.
    Fig 8: Locating Rear Brake Hose Mounting Bracket Bolts
    G05016870
  17. Remove the rear brake caliper and tie it to the body side of the vehicle.
    Fig 9: Tying Rear Brake Caliper
    G05018516
  18. Remove the parking brake cable from parking brake assembly. < Ref. to REMOVAL , Parking Brake Assembly (Rear Disc Brake). >
  19. Lift-up the vehicle.
  20. Remove the rear exhaust pipe.

    < Ref. to REMOVAL , Rear Exhaust Pipe. >

  21. Remove the propeller shaft. < Ref. to REMOVAL , Propeller Shaft. >
  22. Remove the heat shield cover.
  23. Disconnect the connector from the rear ABS wheel speed sensor.
    Fig 10: Locating Rear ABS Wheel Speed Sensor Connector
    G05016872
  24. Remove the bolts securing the parking brake cable clamp.
    Fig 11: Locating Parking Brake Cable Clamp Bolts
    G05016873
Chapter Navigation
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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.