2006 Subaru Outback RFACTORY OEM SERVICE PROCEDURE

Fuel Filler Pipe: Removal

WARNING:
  • Place "NO FIRE" signs near the working area.
  • Be careful not to spill fuel.
  1. Disconnect the ground cable from battery.
    Fig 1: Disconnecting Ground Cable From Battery
    G05019586
  2. Open the fuel filler flap lid, and remove the filler cap.
  3. Remove the screws which secure packing.
    Fig 2: Locating Fuel Filler Flap Lid Screws
    G04997449
  4. Lift-up the vehicle.
  5. Remove the rear wheel RH.
    Fig 3: Holding Rear Right Side Wheel
    G04997450
  6. Drain fuel from fuel tank. < Ref. to DRAINING FUEL , PROCEDURE, Fuel. >
  7. Remove the mud guard. < Ref. to REMOVAL , Mud Guard. >
  8. Remove the rear sub frame. < Ref. to REMOVAL , Rear Sub Frame. >
  9. Remove the bolts which hold fuel filler pipe bracket on the body.
    Fig 4: Locating Fuel Filler Pipe Bracket Bolts
    G05016904
  10. Loosen the clamp, and disconnect the fuel filler hose (A) and evaporation hose (B).
    Fig 5: Identifying Fuel Filler Hose And Evaporation Hose
    G05016905
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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.