2006 Subaru Outback RFACTORY OEM SERVICE PROCEDURE

Starting/Charging Systems (H4SO): Generator: Disassembly

  1. Remove the four through-bolts.
    Fig 1: Locating Generator Through-Bolts
    G04997962
  2. Use a drier to heat the rear cover (A) portion to 50Β°C (122Β°F).
    Fig 2: Applying Heat To Portion Of Rear Cover
    G04997963
  3. Insert the end of a flat tip screwdriver into the gap between stator core and front cover. Pry these apart to disassemble.
    Fig 3: Inserting End Of Flat Tip Screwdriver Into Gap Between Stator Core And Front Cover
    G05017452
  4. Using a vise, support the rotor and remove the pulley bolt.
    Fig 4: Holding Rotor And Removing Pulley Nut
    G04997965
Factory Service Tools

Use the Manual With the Right Hardware

Pair factory procedures with proven DIY tools so the instructions are easier to execute.

Disclosure: Verified tool recommendations may earn an affiliate commission at no cost to you.

When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.