2006 Subaru Baja Base, AutomaticFACTORY OEM SERVICE PROCEDURE

Fuel Tank: Removal

  1. Set vehicle on the lift.
  2. Release fuel pressure. < Ref. to RELEASING OF FUEL PRESSURE , OPERATION, FUEL. >
  3. Drain fuel from fuel tank. < Ref. to DRAINING FUEL , OPERATION, FUEL. >
  4. Remove holder clip which secures fuel tank cord on bracket.
    Fig 1: Locating Holder Clip
    G04989167Courtesy of SUBARU OF AMERICA, INC.
  5. Disconnect connector of fuel tank cord to rear harness.
    Fig 2: Disconnecting Connector Of Fuel Tank Cord To Rear Harness
    G04989168Courtesy of SUBARU OF AMERICA, INC.
  6. Push grommet which holds fuel tank cord on service hole cover into body side.
    Fig 3: Pushing Grommet
    G04989169Courtesy of SUBARU OF AMERICA, INC.
  7. Using ST, separate quick connector of fuel delivery (A) and return hose (B).< Ref. to REMOVAL , Fuel Delivery, RETURN AND EVAPORATION LINES. >

    ST 42099AE000 CONNECTOR REMOVER

    Fig 4: Separating Quick Connector Of Fuel Delivery And Return Hose
    G04989170Courtesy of SUBARU OF AMERICA, INC.
  8. Remove parking brake cable.
    1. Remove console box. < Ref. to REMOVAL , CONSOLE BOX. >
    2. Remove parking brake bracket and disconnect parking brake cable from equalizer. < Ref. to REMOVAL , Parking Brake Cable . >
  9. Remove pipe protector.
    Fig 5: Locating Pipe Protector Nuts
    G04989171Courtesy of SUBARU OF AMERICA, INC.
  10. Using ST, separate quick connector of evaporation pipe. < Ref. to REMOVAL , Fuel Delivery, RETURN AND EVAPORATION LINES. >

    ST 42099AE000 CONNECTOR REMOVER

    Fig 6: Separating Quick Connector Of Evaporation Pipe
    G04989172Courtesy of SUBARU OF AMERICA, INC.
  11. Remove wheel nuts from rear wheels.
  12. Lift-up the vehicle.
  13. Remove rear wheel.
  14. Remove front side fuel tank cover.
    Fig 7: Locating Front Side Fuel Tank Cover Nuts
    G04988001Courtesy of SUBARU OF AMERICA, INC.
  15. Remove rear exhaust pipe and muffler.
    NOTE: To facilitate removal, apply a coat of SUBARU CRC to matching area of rubber cushions in advance.

    SUBARU CRC (Part No. 004301003) 

    1. Separate rear exhaust pipe and center exhaust pipe.
      Fig 8: Separating Rear Exhaust Pipe And Center Exhaust Pipe
      G04988431Courtesy of SUBARU OF AMERICA, INC.
    2. Remove left and right rubber cushions.
      CAUTION: Be careful not to pull down muffler.
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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.