2005 Subaru Outback XT, AutomaticFACTORY OEM SERVICE PROCEDURE

Intake Manifold: Removal

  1. Release the fuel pressure.

    < Ref. to , RELEASING OF FUEL PRESSUREΒ , PROCEDURE, Fuel. >

  2. Open the fuel filler flap lid, and remove the fuel filler cap.
  3. Remove the collector cover.
  4. Disconnect the ground cable from battery.
    Fig 1: Disconnecting Ground Cable From Battery
    G03829234Courtesy of SUBARU OF AMERICA, INC.
  5. Lift-up the vehicle.
  6. Remove the under cover.
  7. Drain the coolant about 3.0 Lambda (3.2 US qt, 2.6 Imp qt).
  8. Remove the intake duct from air cleaner case.
  9. Remove the intercooler. < Ref. to REMOVAL , Intercooler. >
  10. Remove the generator. < Ref. to REMOVAL , Generators
  11. Remove the coolant filler tank. < Ref. to REMOVAL , Coolant Filler Tank. >
  12. Disconnect the emission hose (A) and connector (B) from PCV hose assembly.
    Fig 2: Disconnecting Emission Hose
    G03829235Courtesy of SUBARU OF AMERICA, INC.
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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