2005 Subaru Outback XT Limited, AutomaticFACTORY OEM SERVICE PROCEDURE

Intake Manifold: Installation

  1. Install the intake manifold onto cylinder heads.
    NOTE: Use a new gasket.

    Tightening torque:Β 

    25 N.m (2.5 kgf-m, 18 ft-lb)Β 

    Fig 1: Installing Intake Manifold Onto Cylinder Heads
    G03829248Courtesy of SUBARU OF AMERICA, INC.
  2. Connect the fuel delivery hose, return hose and evaporation hose. < Ref. to , INSTALLATIONΒ , Fuel Delivery, Return and Evaporation Lines. >
    NOTE: If fuel hoses or clamps are damaged, replace them with new ones.
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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