2005 Subaru Outback RFACTORY OEM SERVICE PROCEDURE

Spark Plug: Inspection

Check the electrodes and inner and outer ceramic insulator of plugs, noting the type of deposits and the degree of electrode erosion.

Fig 1: Checking Spark Plug Gap
G03830755Courtesy of SUBARU OF AMERICA, INC.
  1. Normal:

    Brown to grayish-tan deposits and slight electrode wear indicate correct spark plug heat range.

    Fig 2: Locating Correct Spark Plug
    G03830756Courtesy of SUBARU OF AMERICA, INC.
  2. Carbon fouled:

    Dry fluffy carbon deposits on insulator and electrode are mostly caused by slow speed driving in the city, weak ignition, too rich fuel mixture or dirty air cleaner.

    Fig 3: Locating Dirty Spark Plug (1 Of 2)
    G03830757Courtesy of SUBARU OF AMERICA, INC.
  3. Oil fouled:

    Wet black deposits show oil entrance into combustion chamber through worn rings and pistons or excessive clearance between valve guides and stems.

    Fig 4: Locating Dirty Spark Plug (2 Of 2)
    G03830758Courtesy of SUBARU OF AMERICA, INC.
  4. Overheating:

White or light gray insulator with black or brown spots and bluish burnt electrodes indicate engine overheating. Moreover, those appearance also results from incorrect ignition timing, loose spark plugs, wrong selection of fuel, hotter range plug, etc.

Fig 5: Identifying Overheating Spark Plug
G03830759Courtesy of SUBARU OF AMERICA, INC.
Factory Service Tools

Use the Manual With the Right Hardware

Pair factory procedures with proven DIY tools so the instructions are easier to execute.

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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