2005 Subaru Outback RFACTORY OEM SERVICE PROCEDURE

Intake Manifold: Removal

  1. Remove the collector cover.
  2. Release the fuel pressure. < Ref. to , RELEASING OF FUEL PRESSURE , PROCEDURE, Fuel. >
  3. Open the fuel filler flap lid, and remove the fuel filler cap.
  4. Disconnect the ground cable from battery.
    Fig 1: Disconnecting Ground Cable From Battery
    G03830193Courtesy of SUBARU OF AMERICA, INC.
  5. Remove the air cleaner case and air intake chamber. < Ref. to REMOVAL , Air Cleaner Case.> < Ref. to REMOVAL , Air Intake Chamber. >
  6. Remove the generator. < Ref. to REMOVAL , Generator. >
  7. Disconnect the connector from throttle body.
    Fig 2: Disconnecting Connector From Throttle Body
    G03830194Courtesy of SUBARU OF AMERICA, INC.
  8. Disconnect the engine coolant hoses from throttle body.
    Fig 3: Disconnecting Engine Coolant Hoses From Throttle Body
    G03830195Courtesy of SUBARU OF AMERICA, INC.
  9. Disconnect the PCV hose.
    Fig 4: Disconnecting PCV Hose
    G03830196Courtesy of SUBARU OF AMERICA, INC.
  10. Disconnect the brake booster hose.
    Fig 5: Disconnecting Brake Booster Hose
    G03830197Courtesy of SUBARU OF AMERICA, INC.
  11. Disconnect the fuel hoses from fuel pipe.
    1. Disconnect the connector of fuel pipe by pushing the ST in the direction of arrow.

      ST 42099AE000 CONNECTOR REMOVER

    2. Remove the clip, and disconnect the evaporation hose from the pipe.
    WARNING:
    • Be careful not to spill fuel.
    • Catch the fuel from hoses using a container or cloth.
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.

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