2005 Subaru Outback RFACTORY OEM SERVICE PROCEDURE

Fuel Filler Pipe: Removal

WARNING:
  • Place "NO FIRE" signs near the working area.
  • Be careful not to spill fuel on the floor.
  1. Release the fuel pressure. < Ref. to , RELEASING OF FUEL PRESSUREΒ , PROCEDURE, Fuel. >
  2. Open the fuel filler flap lid, and remove the filler cap.
  3. Disconnect the ground cable from battery.
    Fig 1: Disconnecting Ground Cable From Battery
    G03830337Courtesy of SUBARU OF AMERICA, INC.
  4. Remove the screws which secure the packing.
    Fig 2: Removing Screws Securing Packing
    G03830338Courtesy of SUBARU OF AMERICA, INC.
  5. Lift-up the vehicle.
  6. Remove the rear wheel RH.
    Fig 3: Removing Rear Wheel RH
    G03830339Courtesy of SUBARU OF AMERICA, INC.
  7. Drain fuel from fuel tank. < Ref. to , DRAINING FUELΒ , PROCEDURE, Fuel. >
  8. Remove the mud guard. < Ref. to REMOVAL , Mud Guard. >
  9. Remove the rear sub frame. < Ref. to REMOVAL , Rear Sub Frame. >
  10. Remove the bolts which hold the fuel filler pipe bracket on the body.
    Fig 4: Removing Bolts Holding Fuel Filler Pipe Bracket
    G03830340Courtesy of SUBARU OF AMERICA, INC.
  11. Loosen the clamp and disconnect the fuel filler hose (A) and evaporation hose (B).
    Fig 5: Disconnecting Fuel Filler Hose
    G03830341Courtesy of SUBARU OF AMERICA, INC.
Factory Service Tools

Use the Manual With the Right Hardware

Pair factory procedures with proven DIY tools so the instructions are easier to execute.

Disclosure: Verified tool recommendations may earn an affiliate commission at no cost to you.

When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

Rather have a pro handle this?

A certified mobile mechanic comes to your home or office. They bring the tools, you stay comfortable. No tow truck, no waiting room, no surprises.

Comes to youSame-day available12-month warranty
Get a Free Quote

No obligation. See pricing before you book.