2005 Subaru Outback RFACTORY OEM SERVICE PROCEDURE

Starting/Charging Systems (H4SO): Generator: Installation

Install in the reverse order of removal.

Tightening torque:Β 

25 N.m (2.5 kgf-m, 18.1 ft-lb)Β 

CAUTION: Check and adjust the V-belt tension.

< Ref. to Β INSPECTIONΒ  , V-belt for (H4SO model), Β INSPECTIONΒ  , V-belt for (H4DOTC model) or Β INSPECTIONΒ  , V-belt for (H6DO model).Β 

Fig 1: Installing Bolts To Generator Onto Bracket
G03828362Courtesy of SUBARU OF AMERICA, INC.
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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.