2005 Subaru Outback Limited, StandardFACTORY OEM SERVICE PROCEDURE

Engine Controls - Engine (Diagnostics) (H4SO): General Description: Caution

  1. Airbag system wiring harness is routed near the ECM, main relay and fuel pump relay.
    CAUTION:
    • All airbag system wiring harnesses and connectors are colored yellow. Do not use electrical test equipment on these circuits.
    • Be careful not to damage the airbag system wiring harness when servicing the ECM, TCM, main relay and fuel pump relay.
  2. Never connect the battery in reverse polarity.
    • The ECM will be destroyed instantly.
    • The fuel injector and other parts will be damaged.
  3. Do not disconnect the battery terminals while the engine is running.

    A large counter electromotive force will be generated in the generator, and this voltage may damage electronic parts such as ECM, etc.

  4. Before disconnecting the connectors of each sensor and ECM, be sure to turn the ignition switch to OFF. Perform the inspection mode after connecting the connectors.
  5. Poor contact has been identified as a primary cause of this problem. Measure the voltage or resistance of individual sensor or all electrical control modules using a tapered pin with a diameter of less than 0.64 mm (0.025 in). Do not insert the pin more than 5 mm (0.20 in) into the part.
  6. Remove the ECM from the located position after disconnecting two cables on battery. Otherwise, the ECM may be damaged.
    CAUTION: When replacing the ECM, be careful not to use the wrong spec. ECM to avoid any damage on the fuel injection system.
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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