Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
2005 Subaru Outback Limited, AutomaticFACTORY OEM SERVICE PROCEDURE
Fuel Filler Pipe: Removal
WARNING:
- Place "NO FIRE" signs near the working area.
- Be careful not to spill fuel on the floor.
- Release the fuel pressure.
< Ref. to , RELEASING OF FUEL PRESSURE , PROCEDURE, Fuel. >
- Open the fuel filler flap lid, and remove the filler cap.
- Disconnect the ground cable from battery.
- Remove the screws which secure the packing.
- Lift-up the vehicle.
- Remove the rear wheel RH.
- Drain fuel from fuel tank. < Ref. to , DRAINING FUEL , PROCEDURE, Fuel. >
- Remove the mud guard. < Ref. to REMOVAL , Mud Guard. >
- Remove the rear sub frame. < Ref. to REMOVAL , Rear Sub Frame. >
- Remove the bolts which hold the fuel filler pipe bracket on the body.
- Loosen the clamp and disconnect the fuel filler hose (A) and evaporation hose (B).
Factory Service Tools
Use the Manual With the Right Hardware
Pair factory procedures with proven DIY tools so the instructions are easier to execute.
Disclosure: Verified tool recommendations may earn an affiliate commission at no cost to you.
When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.