2005 Subaru Baja Base, AutomaticFACTORY OEM SERVICE PROCEDURE

Control Valve Body: Assembly

  1. Install a new seal ring to piston.
    Fig 1: Installing New Seal Ring To Piston
    G03750478Courtesy of SUBARU OF AMERICA, INC.
  2. Apply ATF to the seal ring.
  3. Insert the piston fully into upper valve body.
    Fig 2: Installing Piston Fully Into Upper Valve Body
    G03750479Courtesy of SUBARU OF AMERICA, INC.
  4. Install the spring and four steel balls to specified positions of upper valve body.
    Fig 3: Installing Spring And Four Steel Balls To Specified Positions Of Upper Valve Body
    G03750480Courtesy of SUBARU OF AMERICA, INC.
  5. Align the hole in side plate with the hole in separator plate, and then install support plate and upper separator plate to middle valve body.

    Tightening torque:Β 

    8 N.m (0.8 kgf-m, 5.8 ft-lb)Β 

    Fig 4: Installing Support Plate And Upper Separator Plate To Middle Valve Body
    G03750481Courtesy of SUBARU OF AMERICA, INC.
  6. Insert six steel balls in their proper positions to middle valve body.
    Fig 5: Inserting Six Steel Balls In Proper Positions To Middle Valve Body
    G03750482Courtesy of SUBARU OF AMERICA, INC.
  7. Install three filters to lower valve body.
    NOTE: Pay attention to the location of filters.
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.