2005 Subaru Baja Base, AutomaticFACTORY OEM SERVICE PROCEDURE

Intake Manifold: Disassembly

  1. Disconnect engine ground terminal from intake manifold.
    Fig 1: Disconnecting Engine Ground Terminal From Intake Manifold
    G03747980Courtesy of SUBARU OF AMERICA, INC.
  2. Disconnect connector from ignition coil and ignitor assembly.
    Fig 2: Disconnecting Connector From Ignition Coil And Ignitor Assembly
    G03747981Courtesy of SUBARU OF AMERICA, INC.
  3. Remove ignition coil and ignitor assembly.
    Fig 3: Removing Ignition Coil And Ignitor Assembly
    G03747982Courtesy of SUBARU OF AMERICA, INC.
  4. Remove throttle body.

    < Ref. to , REMOVAL , Throttle Body. >

  5. Remove air assist injector solenoid valve.

    < Ref. to , REMOVAL , Air Assist Injector Solenoid Valve. >

  6. Remove EGR valve.

    < Ref. to , REMOVAL , EGR Valve. >

  7. Disconnect pressure regulator vacuum hose from intake manifold.
    Fig 4: Disconnecting Pressure Regulator Vacuum Hose From Intake Manifold
    G03747983Courtesy of SUBARU OF AMERICA, INC.
  8. Remove fuel pipe protector LH.
    Fig 5: Removing Fuel Pipe Protector LH
    G03747984Courtesy of SUBARU OF AMERICA, INC.
  9. Remove fuel pipe protector RH.
    Fig 6: Removing Fuel Pipe Protector RH
    G03747985Courtesy of SUBARU OF AMERICA, INC.
  10. Disconnect connectors from fuel injectors.
    Fig 7: Disconnecting Connectors From Fuel Injectors
    G03747986Courtesy of SUBARU OF AMERICA, INC.
  11. Disconnect connector from purge control solenoid valve.
    Fig 8: Disconnecting Connector From Purge Control Solenoid Valve
    G03747987Courtesy of SUBARU OF AMERICA, INC.
  12. Disconnect air by-pass hose from purge control solenoid valve.
  13. Remove harness bands (A) which hold engine harness onto intake manifold.
    Fig 9: Removing Harness Bands Holding Engine Harness Onto Intake Manifold
    G03747988Courtesy of SUBARU OF AMERICA, INC.
  14. Remove engine harness from intake manifold.
  15. Remove purge control solenoid valve.
    Fig 10: Removing Purge Control Solenoid Valve
    G03747989Courtesy of SUBARU OF AMERICA, INC.
  16. Remove bolt which installs injector pipe on intake manifold as shown in Fig 11.
    Fig 11: Removing Injector Pipe Holding Bolts
    G03747990Courtesy of SUBARU OF AMERICA, INC.
  17. Remove two bolts which hold fuel pipes on the left side of intake manifold.
    Fig 12: Removing Bolts Holding Fuel Pipes On Left Side Of Intake Manifold
    G03747991Courtesy of SUBARU OF AMERICA, INC.
  18. Remove fuel injectors.
    1. Remove fuel injector securing clip.
      Fig 13: Removing Fuel Injector Securing Clip
      G03747992Courtesy of SUBARU OF AMERICA, INC.
    2. Remove fuel injector while lifting up fuel injector pipe.
      Fig 14: Removing Fuel Injector
      G03747993Courtesy of SUBARU OF AMERICA, INC.
  19. Disconnect air by-pass hoses from intake manifold.
    Fig 15: Disconnecting Air By-Pass Hoses From Intake Manifold
    G03747994Courtesy of SUBARU OF AMERICA, INC.
  20. Loosen clamp which holds front left side fuel hose to injector pipe and remove the pipe from clamp.
    Fig 16: Removing Fuel Pipe
    G03747995Courtesy of SUBARU OF AMERICA, INC.
  21. Loosen clamp which holds front right side fuel hose to injector pipe and remove the pipe from clamp.
    Fig 17: Removing Injector Pipe From Clamp
    G03747996Courtesy of SUBARU OF AMERICA, INC.
  22. Remove fuel injector pipe.
  23. Remove bolt which installs fuel pipes on intake manifold.
    Fig 18: Removing Fuel Pipes Holding Bolts
    G03747997Courtesy of SUBARU OF AMERICA, INC.
  24. Remove fuel pipe assembly and pressure regulator, from intake manifold.
Factory Service Tools

Use the Manual With the Right Hardware

Pair factory procedures with proven DIY tools so the instructions are easier to execute.

Disclosure: Verified tool recommendations may earn an affiliate commission at no cost to you.

Shop Manual-Ready ToolsCompare Repair QuoteQuote Shield Pro

When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.

Rather have a pro handle this?

A certified mobile mechanic comes to your home or office. They bring the tools, you stay comfortable. No tow truck, no waiting room, no surprises.

Comes to youSame-day available12-month warranty
Get a Free Quote

No obligation. See pricing before you book.