2005 Subaru Baja Base, AutomaticFACTORY OEM SERVICE PROCEDURE

Draining Fuel

WARNING:
  • Place "NO FIRE" signs near the working area.
  • Be careful not to spill fuel on the floor.
  1. Set vehicle on the lift.
  2. Disconnect battery ground cable.
    Fig 1: Disconnecting Battery Ground Cable
    G03748112Courtesy of SUBARU OF AMERICA, INC.
  3. Lift-up the vehicle.
  4. Remove front right side fuel tank cover.
    Fig 2: Removing Front Right Side Fuel Tank Cover
    G03748113Courtesy of SUBARU OF AMERICA, INC.
  5. Drain fuel from fuel tank.

    Set a container under the vehicle and remove drain plug from fuel tank.

    Fig 3: Removing Drain Plug From Fuel Tank
    G03748114Courtesy of SUBARU OF AMERICA, INC.
  6. Tighten fuel drain plug and install front right side tank cover.

    Tightening torque:Β 

    26 N.m (2.65 kgf-m, 19.2 ft-lb)Β 

    Fig 4: Tightening Drain Plug
    G03748115Courtesy of SUBARU OF AMERICA, INC.

    Tightening torque:Β 

    18 N.m (1.8 kgf-m, 13.0 ft-lb)Β 

    Fig 5: Installing Front Right Side Fuel Tank Cover
    G03748116Courtesy of SUBARU OF AMERICA, INC.
  7. Lower the vehicle.
  8. Remove sub service hole cover.
    Fig 6: Removing Sub Service Hole Cover
    G03748117Courtesy of SUBARU OF AMERICA, INC.
  9. Disconnect connector from fuel sub level sensor.
    Fig 7: Disconnecting Fuel Sub Level Sensor Connector
    G03748118Courtesy of SUBARU OF AMERICA, INC.
  10. Disconnect fuel jet pump hose.
    Fig 8: Disconnecting Fuel Jet Pump Hose
    G03748119Courtesy of SUBARU OF AMERICA, INC.
  11. Remove fuel sub level sensor.
    Fig 9: Removing Fuel Sub Level Sensor
    G03748120Courtesy of SUBARU OF AMERICA, INC.
  12. Drain fuel from fuel tank by using hand pump.
    WARNING: Do not use a motor pump when draining fuel.
  13. After draining fuel, reinstall fuel sub level sensor.

    Tightening torque:Β 

    T: 4.4 N.m (0.45 kgf-m, 3.3 ft-lb)Β 

    Fig 10: Installing Fuel Sub Level Sensor
    G03748121Courtesy of SUBARU OF AMERICA, INC.
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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