Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
2004 Subaru Outback L.L. Bean EditionFACTORY OEM SERVICE PROCEDURE
Generator Specifications
BRUSH SPECIFICATIONS
| Application (1) | Specification | |||
|---|---|---|---|---|
| Brush Length | ||||
| Standard | .728" (18.5 mm) | |||
| Limit | .197" (5 mm) | |||
| Brush Spring Pressure | ||||
| New | 17.26-21.60 oz. (4.8-6.0 N) | |||
| Replace | 7.91 oz. (2.2 N) | |||
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ROTOR ASSEMBLY SPECIFICATIONS
| Application | Specification | |
|---|---|---|
| Slip Ring Continuity Test | ||
| Specified Resistance | 1.8-2.2 Ohms | |
| Slip Ring Outer Diameter | ||
| Standard | .894" (22.7 mm) | |
| Limit | .87" (22.1 mm) | |
Factory Service Tools
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.
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