2004 Subaru Outback Base, 4D SedanFACTORY OEM SERVICE PROCEDURE

Intake Manifold: Disassembly

  1. Disconnect connectors from throttle position sensor.
    Fig 1: Disconnecting Throttle Position Sensor Connector
    G00897193Courtesy of SUBARU OF AMERICA, INC.
  2. Disconnect connectors from intake manifold pressure sensor (A) and idle air control solenoid valve (B).
  3. Disconnect air by-pass hose (C) from idle air control solenoid valve.
    Fig 2: Disconnecting Air By-Pass Hose
    G00897194Courtesy of SUBARU OF AMERICA, INC.
  4. Remove throttle body.
    Fig 3: Removing Throttle Body
    G00897195Courtesy of SUBARU OF AMERICA, INC.
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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