2004 Subaru Forester XT, AutomaticFACTORY OEM SERVICE PROCEDURE

Intake Manifold: Installation

  1. Install the intake manifold onto cylinder heads.
    NOTE: Always use new gaskets.
    1. Tightening torque: 25 N.m (2.5 kgf-m, 18.1 ft-lb) 
    Fig 1: Intake Manifold Onto Cylinder Heads
    G00966262Courtesy of SUBARU OF AMERICA, INC.
  2. Connect the fuel delivery hose, return hose and evaporation hose.
    Fig 2: Identifying Fuel Delivery Hose
    G00966263Courtesy of SUBARU OF AMERICA, INC.
  3. Connect the connectors to the oil pressure switch (B), crankshaft position sensor (C) and engine coolant temperature sensor (A).
    Fig 3: Identifying Components
    G00966264Courtesy of SUBARU OF AMERICA, INC.
  4. Connect the connectors to the knock sensor.
    Fig 4: Identifying Knock Sensor
    G00966265Courtesy of SUBARU OF AMERICA, INC.
  5. Connect the connectors to the camshaft position sensor.
    Fig 5: Identifying Camshaft Position Sensor
    G00966266Courtesy of SUBARU OF AMERICA, INC.
  6. Connect the connectors to the ignition coil.
    Fig 6: Identifying Ignition Coil
    G00966267Courtesy of SUBARU OF AMERICA, INC.
  7. Connect the engine harness with clip (A) to the bracket.
    • RH SIDE
      Fig 7: Identifying Engine Harness (RH Side)
      G00966268Courtesy of SUBARU OF AMERICA, INC.
    • LH SIDE
      Fig 8: Identifying Engine Harness (LH Side)
      G00966269Courtesy of SUBARU OF AMERICA, INC.
  8. Connect the engine harness connectors to the bulkhead harness connectors.
    Fig 9: Identifying Engine Harness Connectors (1 Of 2)
    G00966270Courtesy of SUBARU OF AMERICA, INC.
Factory Service Tools

Use the Manual With the Right Hardware

Pair factory procedures with proven DIY tools so the instructions are easier to execute.

Disclosure: Verified tool recommendations may earn an affiliate commission at no cost to you.

Shop Manual-Ready ToolsCompare Repair QuoteQuote Shield Pro

When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.

Rather have a pro handle this?

A certified mobile mechanic comes to your home or office. They bring the tools, you stay comfortable. No tow truck, no waiting room, no surprises.

Comes to youSame-day available12-month warranty
Get a Free Quote

No obligation. See pricing before you book.