2004 Subaru Forester XS, AutomaticFACTORY OEM SERVICE PROCEDURE

Throttle Position Sensor: Adjustment

  1. When using voltage meter:
    1. Turn the ignition switch to OFF.
    2. Loosen the throttle position sensor holding screws.
      Fig 1: Loosening Throttle Position Sensor Holding Screws
      G00994805Courtesy of SUBARU OF AMERICA, INC.
    3. Turn the ignition switch to ON.
    4. Adjust the throttle position sensor to the proper position to allow the voltage signal to the ECM to be in specification.

      Connector & terminal / Specified voltage (B135) No. 3 (+) - No. 13 (-) / 0.45 - 0.55 V [Fully closed.]Β 

      Fig 2: Identifying Connector & Terminal
      G00994806Courtesy of SUBARU OF AMERICA, INC.
    5. Tighten the throttle position sensor holding screws.

      Tightening torque: 1.6 N.m (0.16 kgf-m, 1.2 ft-lb)Β 

      Fig 3: Tightening Throttle Position Sensor Holding Screws
      G00994807Courtesy of SUBARU OF AMERICA, INC.
  2. When using SUBARU Select Monitor:
    1. Turn the ignition switch to OFF.
    2. Loosen the throttle position sensor holding screws.
      Fig 4: Loosening Throttle Position Sensor Holding Screws
      G00994808Courtesy of SUBARU OF AMERICA, INC.
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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