2004 Subaru Forester X, AutomaticFACTORY OEM SERVICE PROCEDURE

Fuel Sub Level Sensor: Removal

WARNING:
  • Place "NO FIRE" signs near the working area.Β 
  • Be careful not to spill fuel on the floor.Β 
  1. Disconnect the ground cable from battery.
    Fig 1: Disconnecting Ground Cable From Battery
    G00994943Courtesy of SUBARU OF AMERICA, INC.
  2. Lift-up the vehicle.
  3. Drain the fuel from the fuel tank. Set a container under the vehicle and remove the drain plug from the fuel tank.
    Fig 2: Identifying Drain Plug & Fuel Tank
    G00994944Courtesy of SUBARU OF AMERICA, INC.
  4. Tighten the fuel drain plug.

    Tightening torque: 26 N.m (2.65 kgf-m, 19.2 ft-lb)Β 

    Fig 3: Tightening Fuel Drain Plug
    G00994945Courtesy of SUBARU OF AMERICA, INC.
  5. Remove the rear seat.
  6. Remove the service hole cover.
    Fig 4: Identifying Service Hole Cover
    G00994946Courtesy of SUBARU OF AMERICA, INC.
  7. Disconnect the connector from the fuel sub level sensor.
  8. Disconnect the fuel jet pump hose.
    Fig 5: Disconnecting Fuel Jet Pump Hose
    G00994947Courtesy of SUBARU OF AMERICA, INC.
  9. Remove the bolts which install the fuel sub level sensor on the fuel tank.
    Fig 6: Identifying Bolts & Fuel Sub Level Sensor
    G00994948Courtesy of SUBARU OF AMERICA, INC.
  10. Remove the fuel sub level sensor.
    Fig 7: Identifying Fuel Sub Level Sensor
    G00994949Courtesy of SUBARU OF AMERICA, INC.
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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