2004 Subaru Forester X, AutomaticFACTORY OEM SERVICE PROCEDURE

Fuel Filler Pipe: Disassembly

  1. Move the clip, and disconnect the evaporation hose from the joint pipe.
    Fig 1: Disconnecting Evaporation Hose From Joint Pipe
    G00994926Courtesy of SUBARU OF AMERICA, INC.
  2. Remove the bolt which installs the joint pipe on the fuel filler pipe.
    Fig 2: Identifying Bolt & Joint Pipe
    G00994927Courtesy of SUBARU OF AMERICA, INC.
  3. Disconnect the evaporation hose from the fuel filler pipe.
    Fig 3: Disconnecting Evaporation Hose From Fuel Filler Pipe
    G00994928Courtesy of SUBARU OF AMERICA, INC.
  4. Remove the shut valve from the fuel filler pipe. Refer to REMOVAL , Shut Valve.
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.