2004 Subaru Baja Turbo, AutomaticFACTORY OEM SERVICE PROCEDURE

Intake Manifold: Installation

  1. Install the intake manifold onto cylinder heads.
    NOTE: Always use new gaskets.

    Tightening torque:Β 

    25 N.m (2.5 kgf-m, 18.1 ft-lb)Β 

    Fig 1: Installing Bolts Which Secure Intake Manifold To Cylinder Heads
    G00928757Courtesy of SUBARU OF AMERICA, INC.
  2. Connect the fuel delivery hose, return hose and evaporation hose.
    Fig 2: Connecting Fuel Delivery Hose
    G00928758Courtesy of SUBARU OF AMERICA, INC.
  3. Connect the connector to the oil pressure switch (B), crankshaft position sensor (C) and engine coolant temperature sensor (A).
    Fig 3: Connecting Connector To Oil Pressure Switch Crankshaft Position Sensor
    G00928759Courtesy of SUBARU OF AMERICA, INC.
  4. Connect the connector to the knock sensor.
    Fig 4: Connecting Connector To Knock Sensor
    G00928760Courtesy of SUBARU OF AMERICA, INC.
  5. Connect the connector to the camshaft position sensor.
    Fig 5: Connecting Connector To Camshaft Position Sensor
    G00928761Courtesy of SUBARU OF AMERICA, INC.
  6. Connect the connector to the ignition coil.
    Fig 6: Connecting Connector To Ignition Coil
    G00928762Courtesy of SUBARU OF AMERICA, INC.
  7. Connect the engine harness with clip (A) to the bracket.
    Fig 7: Connecting Engine Harness With Clip
    G00928763Courtesy of SUBARU OF AMERICA, INC.
  8. Connect the engine harness connector to the bulkhead harness connectors.
    Fig 8: Connecting Engine Harness Connector To Bulkhead Harness Connectors (1 Of 2)
    G00928764Courtesy of SUBARU OF AMERICA, INC.
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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