Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
Generators & Regulators: Overhaul: Generator: Assembly
Assemble generator in reverse order of disassembly procedure.
- Before assembling, press the brush down into the brush holder. Fix it in that position by passing a wire (A) .08" (1 mm) diameter length 1.6-2" (4-5 cm) wire through the hole. See Fig 1 .
- Install ball bearing using following steps:
- Set the ball bearing on the front cover. Securely install to the bearing outer race an appropriate tool, such as a fit socket wrench.
- Press the ball bearing into the specified position using a press.
- Install the bearing retainer.
- Install the bearing (rear side) into the rotor shaft with a press.CAUTION: Grease should not be applied to rear bearing. Completely remove the oil if found on bearing box.
- Heat the bearing box in the rear cover to 122-140°F (50-60°C). Then, press the rear bearing into the rear cover.
- After reassembly, turn the pulley by hand to check that the rotor turns smoothly.
Use the Manual With the Right Hardware
Pair factory procedures with proven DIY tools so the instructions are easier to execute.
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.
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