2003 Subaru Outback L.L. Bean EditionFACTORY OEM SERVICE PROCEDURE

Intake Manifold: Removal

  1. Release fuel pressure. < Ref. to RELEASING OF FUEL PRESSURE , OPERATION, Fuel.>
  2. Open fuel flap lid, and remove fuel filler cap.
  3. Disconnect battery ground cable.
    Fig 1: Disconnecting Battery Ground Cable
    G02877032Courtesy of SUBARU OF AMERICA, INC.
  4. Remove air intake duct, air cleaner assembly and air intake chamber. < Ref. to REMOVAL , Air Intake Duct > and < Ref. to REMOVAL , Air Cleaner > or < Ref. to REMOVAL , Air Intake Chambers.>
  5. Disconnect accelerator cable (A).
  6. Disconnect cruise control cable (B). (With cruise control model)
    Fig 2: Disconnecting Cruise Control Cable (With Cruise Control Model)
    G02877033Courtesy of SUBARU OF AMERICA, INC.
  7. Remove power steering pump and tank from brackets.
    1. Remove V-belt.

      < Ref. to REMOVAL , V-belt.>

    2. Remove power steering oil pipe with bracket.
      Fig 3: Removing Power Steering Oil Pipe With Bracket
      G02877034Courtesy of SUBARU OF AMERICA, INC.
    3. Remove bolts which install power steering pump bracket.
      NOTE: Do not separate hose and pipe from the main pump.
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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.