2003 Subaru Outback F6-3.0LFACTORY OEM SERVICE PROCEDURE

Back Window Glass: Service and Repair

Rear Window Glass

REMOVAL

1. Disconnect electrical connectors from rear defogger terminals.
2. Remove glass in the same procedure as for windshield glass.

INSTALLATION

Factory service manual diagram



1. Bond dam rubber and matching pin.
2. Install glass in the same procedure as for windshield glass.
3. Connect rear defogger terminals.

CAUTION:
- When door is opened/closed after glass is bonded, always lower door glass and then open/close door carefully.
- Move vehicle slowly.

4. After completion of all work, allow vehicle to stand for about 24 hours.

NOTE: For minimum drying time and time the vehicle must be left standing before driving after bonding, follow instructions or instruction manual from the adhesive manufacturer.

5. After curing of adhesive, pour water on external surface of vehicle to check that there are no water leaks.

CAUTION: When a vehicle is returned to the user, tell him or her that the vehicle should not be subjected to heavy impact for at least three days.
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.