2003 Subaru Baja AutomaticFACTORY OEM SERVICE PROCEDURE

MPT Models: Construction

  • Transfer clutch

    The transfer clutch drum and rear drive shaft are joined to each other by welding. The rear drive shaft has drilled oil passages for transfer clutch control and also for lubrication of extension bushing and ball bearing in it.

    Fig 1: Exploded View Of Transfer Clutch
    G02077170Courtesy of SUBARU OF AMERICA, INC.
  • Transfer hydraulic pressure control unit

    The transfer hydraulic pressure control unit is bolted at the rear end of transmission case through the transfer valve plate.

    The hydraulic pressures used for the transfer hydraulic pressure control unit (line pressure and pilot pressure) are supplied from the transmission's hydraulic control valve assembly through the passages formed in the transmission case.

    The transfer duty solenoid adjusts the pilot pressure of the transfer clutch valve depending on the signals from the TCM. The transfer clutch valve in turn modulates the line pressure into the transfer clutch pressure before it is applied to the clutch piston.

    The transfer clutch pressure adjusted in this way engages the clutch to different degrees according to driving conditions so that the optimum torque is distributed to the rear wheels.

    Fig 2: Identifying Transfer Hydraulic Pressure Control Unit Parts
    G02077171Courtesy of SUBARU OF AMERICA, INC.
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.