2002 Subaru Outback L.L.Bean Edition AWD F6-3.0LFACTORY OEM SERVICE PROCEDURE

Compressor

Compressor

REMOVAL

1. Perform oil return operation.
2. Turn A/C switch OFF and stop the engine.
3. Using refrigerant recovery system, discharge refrigerant.
4. Disconnect ground cable from battery.

Factory service manual diagram



5. Remove duct (A).

Factory service manual diagram



6. Disconnect low-pressure hose (A) and high-pressure hose (B).

CAUTION: Be careful not to lose O-rings on hose. Immediately seal hose with a plug or vinyl tape to prevent the entry of contamination.

7. Remove V-belt.
8. Remove generator.
9. Disconnect compressor harness from body harness.
10. Remove bolts from compressor bracket.

Factory service manual diagram



4 CYLINDERS:

Factory service manual diagram



6 CYLINDERS:


Factory service manual diagram



11. Loosen bolts to remove compressor from bracket.

INSTALLATION

1. Install in the reverse order of removal.
2. Replace O-rings on low-/high-pressure hoses with new ones, then apply compressor oil.
3. When replacing compressor, adjust amount of compressor oil.
4. Charge refrigerant.

Tightening torque:
Refer to COMPONENT of General Description
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.