2002 Subaru Outback Base, 4D SedanFACTORY OEM SERVICE PROCEDURE

Intake Manifold: Removal

  1. Release fuel pressure. < Ref. to , RELEASING OF FUEL PRESSUREΒ  , OPERATION, FUEL. >
  2. Open fuel flap lid, and remove fuel filler cap.
    Fig 1: Removing Fuel Filler Cap
    G03584126Courtesy of SUBARU OF AMERICA, INC.
  3. Disconnect battery ground cable.
    Fig 2: Disconnecting Battery Ground Cable
    G03584127Courtesy of SUBARU OF AMERICA, INC.
  4. Remove air intake duct, air cleaner assembly and air intake chamber. < Ref. to REMOVAL , Air Intake Duct. > and < Ref. to REMOVAL , Air Cleaner. > and < Ref. to REMOVAL , Air Intake Chamber. >
  5. Disconnect accelerator cable (A).
  6. Disconnect cruise control cable (B). (With cruise control model)
    Fig 3: Disconnecting Accelerator Cable Cruise Control Cable
    G03584128Courtesy of SUBARU OF AMERICA, INC.
  7. Remove power steering pump and tank from brackets.
    1. Remove V-belt.

      < Ref. to REMOVAL , V-belt. >

    2. Remove power steering oil pipe with bracket.
      Fig 4: Removing Power Steering Oil Pipe With Bracket
      G03584129Courtesy of SUBARU OF AMERICA, INC.
    3. Remove bolts which install power steering pump bracket.
      NOTE: Do not separate hose and pipe from the main pump.
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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