2002 Subaru Forester BaseFACTORY OEM SERVICE PROCEDURE

Generator Specifications

WARNING: This page is about a different car, the 2004 Subaru Forester and 2003 Subaru Forester. However, it is still accessible from the selected car via links, so may be relevant.
BRUSH SPECIFICATIONS

Application
(1)
Specification
Brush Length
Standard .728" (18.5 mm)
Limit .197" (5 mm)
Brush Spring Pressure
New 17.26-21.60 oz. (4.8-6.0 N)
Replace 7.91 oz. (2.2 N)
(1)
See BRUSHΒ  under BENCH TESTING.
ROTOR ASSEMBLY SPECIFICATIONS

Application Specifications
Slip Ring Continuity Test
Specified Resistance 1.8-2.2 Ohms
Slip Ring Outer Diameter
Standard .894" (22.7 mm)
Limit .87" (22.1 mm)
Fig 1: Generator Specifications
G00351659Courtesy of SUBARU OF AMERICA, INC.
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.