2001 Subaru Outback VDCFACTORY OEM SERVICE PROCEDURE

Draining Fuel

WARNING:
  • Place "NO FIRE" signs near the working area.
  • Be careful not to spill fuel on the floor.
  1. Set vehicle on the lift.
  2. Disconnect battery ground cable.
    Fig 1: Disconnecting Battery Ground Cable
    G02112879
  3. Lift-up the vehicle.
  4. Remove front right side fuel tank cover.
    Fig 2: Removing Front Right Side Fuel Tank Cover
    G02112880
  5. Drain fuel from fuel tank.
  6. Set a container under the vehicle and remove drain plug from fuel tank.
    Fig 3: Draining Fuel From Fuel Tank
    G02112881
  7. Tighten fuel drain plug and install front right side tank cover.
    1. Tightening torque:Β  26 N.m (2.65 kgf-m, 19.2 ft-lb)
    Fig 4: Tightening Fuel Drain Plug
    G02112882
    1. Tightening torque:Β  18 N.m (1.8 kgf-m, 13.0 ft-lb)
    Fig 5: Installing Front Right Side Tank Cover
    G02112883
  8. Lower the vehicle.
  9. Remove sub service hole cover.
    Fig 6: Removing Sub Service Hole Cover
    G02112884
  10. Disconnect connector from fuel sub level sensor.
    Fig 7: Disconnecting Connector From Fuel Sub Level Sensor
    G02112885
  11. Disconnect fuel jet pump hose.
    Fig 8: Disconnecting Fuel Jet Pump Hose
    G02112886
  12. Remove fuel sub level sensor.
    Fig 9: Removing Fuel Sub Level Sensor
    G02112887
  13. Drain fuel from fuel tank by using hand pump.
    WARNING: Do not use a motor pump when draining fuel.
  14. After draining fuel, reinstall fuel sub level sensor.

    Tightening torque:Β 

    1. T:Β  4.4 N.m (0.45 kgf-m, 3.3 ft-lb)
    Fig 10: Reinstalling Fuel Sub Level Sensor
    G02112888
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.