2001 Subaru Outback Base, StandardFACTORY OEM SERVICE PROCEDURE

Front Differential Assembly: Disassembly

  1. Remove right and left snap rings from differential, and then remove two axle drive shafts.
    NOTE: During reassembly, reinstall each axle drive shaft in the same place from which it was removed.
  2. Loosen twelve bolts and remove hypoid driven gear.
    Fig 1: Removing Right And Left Snap Rings From Differential - Removing Two Axle Drive Shafts
    G02037309
  3. Drive out straight pin from differential assembly toward hypoid driven gear.

    ST 899904100 REMOVER

    Fig 2: Driving Out Straight Pin
    G02037310
  4. Pull out pinion shaft, and remove differential bevel pinion and gear and washer.
    Fig 3: Removing Differential Bevel Pinion, Gear & Washer
    G02037311
  5. Remove roller bearing using ST.

    ST 399527700 PULLER SET

    Fig 4: Removing Roller Bearing
    G02037312
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.