2001 Subaru Outback Base, AutomaticFACTORY OEM SERVICE PROCEDURE

Torque Specifications

WARNING: This page is about a different car, the 2003 Subaru Outback, 2003 Subaru Legacy, 2003 Subaru Baja, 2002 Subaru Outback, and 2002 Subaru Legacy. However, it is still accessible from the selected car via links, so may be relevant.
TORQUE SPECIFICATION

Application Ft. Lbs. (N.m)
Generator (1)
Bearing Retainer Screw (T1) (2)
Nut-To-Rear Cover (T1) (2)
Pulley Nut (T2) 47 (63.7)
Through-Bolt & Screw-To-Front Cover (T1) (2)
Through-Bolt-To-Rear Cover (T1) (2)
V-Belt
Lock Bolt Through Bolt (Generator Belt Tensioner Lock Bolt) 18 (25)
Slider Bolt (Generator Belt Tensioner Adjustment Bolt) (3)
(1) See COMPONENT LOCATIONSΒ .
(2) 27 INCH Lbs. (3.1 N.m)
(3) 71 INCH Lbs. (8 N.m)
BRUSH SPECIFICATIONS

Application
(1)
Specification
Baja
Brush Length
Standard .807" (20.5 mm)
Limit .059" (1.5 mm)
Brush Spring Pressure
New 17.26-21.60 oz. (4.8-6.0 N)
Limit 7.91 oz. (2.2 N)
Legacy
Brush Length
Standard .807" (20.5 mm)
Limit .059" (1.5 mm)
Brush Spring Pressure
New 17.26-21.60 oz. (4.8-6.0 N)
Limit 7.91 oz. (2.2 N)
Outback 2.5L (2002)
Brush Length
Standard .807" (20.5 mm)
Limit .059" (1.5 mm)
Brush Spring Pressure
New 17.26-21.60 oz. (4.8-6.0 N)
Limit 7.91 oz. (2.2 N)
Outback 3.0L (2002)
Brush Length
Standard .728" (18.5 mm)
Limit .197" (5 mm)
Brush Spring Pressure
New 16.58-20.81 oz. (4.609-5.786 N)
Limit 9.52 oz. (2.648 N)
Outback (2003)
Brush Length
Standard .807" (20.5 mm)
Limit .059" (1.5 mm)
Brush Spring Pressure
New 17.26-21.60 oz. (4.8-6.0 N)
Limit 7.91 oz. (2.2 N)
(1)
See BRUSHΒ  under COMPONENT TESTS.
ROTOR ASSEMBLY SPECIFICATIONS

Application Specification
Slip Ring Continuity Test
Specified Resistance 2.7-3.2 ohms
Slip Ring Outer Diameter
Except Legacy & Outback (2002)
Standard .894" (22.7 mm)
Limit .87" (22.1 mm)
Legacy & Outback (2002)
Standard 1.06" (27 mm)
Limit 1.02" (26 mm)
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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