2000 Subaru Outback Base, StandardFACTORY OEM SERVICE PROCEDURE

Intake Manifold: Installation

WARNING: This page is about a different car, the 2001 Subaru Impreza and 2000 Subaru Impreza. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install intake manifold onto cylinder heads.
    CAUTION: Always use new gaskets.
    1. Tightening torque:Β  25 N.m (2.5 kgf-m, 18.1 ft-lb)
    Fig 1: Installing Intake Manifold Onto Cylinder Heads
    G02061347
  2. Connect fuel hoses.
    Fig 2: Connecting Fuel Hoses
    G02061348
  3. Connect connector to camshaft position sensor.
    Fig 3: Connecting Connector To Camshaft Position Sensor
    G02061349
  4. Connect connector to oil pressure switch.
    Fig 4: Connecting Connector To Oil Pressure Switch
    G02061350
  5. Connect connector to crankshaft position sensor.
    Fig 5: Connecting Connector To Crankshaft Position Sensor
    G02061351
  6. Connect knock sensor connector.
    Fig 6: Connecting Knock Sensor Connector
    G02061352
  7. Connect connectors to engine coolant temperature sensor.
    Fig 7: Connecting Connectors To Engine Coolant Temperature Sensor
    G02061353
  8. Install air cleaner case stay RH and engine harness bracket, and connect engine harness connectors to bulkhead connectors.
    Fig 8: Installing Air Cleaner Case Stay RH & Engine Harness Bracket
    G02061354
  9. Connect brake booster hose.
    Fig 9: Connecting Brake Booster Hose
    G02061355
  10. Connect engine coolant hose to throttle body.
    Fig 10: Connecting Engine Coolant Hose To Throttle Body (2200cc Models)
    G02061356
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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.