2000 Subaru Outback Base, AutomaticFACTORY OEM SERVICE PROCEDURE

Service Procedure: Compressor: Installation

WARNING: This page is about a different car, the 2001 Subaru Forester and 2000 Subaru Forester. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install compressor:

    Install compressor on bracket.

    Fig 1: Installing Compressor
    G02002857
  2. Install lower bracket.
    Fig 2: Installing Lower Bracket
    G02002858
  3. Connect compressor harness.
  4. Connect generator harness.
  5. Install compressor V-belt (Rear):

    After adjusting belt tension, tighten tension pulley lock nut (A) securely.

    Fig 3: Identifying Tension Pulley Lock Nut (A)
    G02002859
  6. Install generator V-belt:

    After adjusting V-belt tension, tighten generator bracket lock bolt (A) securely.

    Fig 4: Identifying Generator Bracket Lock Bolt (A)
    G02002860
  7. Check drive belt tension and adjust it if necessary by changing generator position and/or idler pulley position.
    CAUTION:
    • Ensure that the V-belt is aligned correctly. If it is not, check for loose bolts.
    • The V-belt should not be too tight or too loose.

      A belt which is too tight may break bearing or cause gas to leak from the shaft seal. A belt which is too loose slips, thereby causing the belt cut.

    • After completing the compressor installation and testing the system operation, check and adjust the tension of both V-belts again.
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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.