2000 Subaru Outback Base, AutomaticFACTORY OEM SERVICE PROCEDURE

Section 1 (Generators & Regulators): Overhaul

WARNING: This page is about a different car, the 2000 Subaru Impreza and 2000 Subaru Forester. However, it is still accessible from the selected car via links, so may be relevant.
NOTE: See Fig 1 for exploded view of generator.

To remove a stuck rear cover after removing case bolts, use soldering iron or heat gun to warm rear cover bearing housing to about 122-140°F (50-60°C). This will expand housing enough to slide cover off rotor bearing. Ensure spring washer located in rear cover bearing bore is not lost during disassembly.

Fig 1: Exploded View Of Mitsubishi Generator (Typical)
G99B52432Courtesy of SUBARU OF AMERICA, INC.
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.