Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
1992 Subaru Justy BaseFACTORY OEM SERVICE PROCEDURE
Starter Specifications
NIPPONDENSO STARTER SPECIFICATIONS
| Application | Specification | |
|---|---|---|
| Armature Out-Of-Round | ||
| Standard | .002" (.05 mm) | |
| Limit | .004" (.10 mm) | |
| Carbon Brushes | ||
| Brush Standard Length | .55" (14 mm) | |
| Brush Minimum Length | .43" (11 mm) | |
| Commutator Outside Diameter | ||
| Standard | 1.30" (33 mm) | |
| Limit | 1.26" (32 mm) | |
| Commutator Mica Depth | ||
| Standard | .02-.03" (.5-.8 mm) | |
| Limit | .008" (.20 mm) | |
| No-Load Test At 11.5 Volts (A/T) | ||
| Maximum Amps | 160 | |
| Minimum RPM | 6600 | |
| No-Load Test At 11.5 Volts (M/T) | ||
| Maximum Amps | 45 | |
| Minimum RPM | 5500 | |
| Pinion Gap | .012-.098" (.3-2.5 mm) | |
Factory Service Tools
Use the Manual With the Right Hardware
Pair factory procedures with proven DIY tools so the instructions are easier to execute.
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- β’ You smell fuel, burning insulation, or see smoke.
- β’ Brakes feel soft, pull hard to one side, or make grinding noises.
- β’ The engine overheats, stalls repeatedly, or misfires under load.
- β’ You are missing required tools, torque specs, or safe lifting equipment.
- β’ You are not confident in the next step or safety outcome.
