Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
1991 Subaru XT AutomaticFACTORY OEM SERVICE PROCEDURE
4-Cylinder Throttle Position Sensor: Legacy
- With engine off, disconnect TPS connector. Using an ohmmeter, measure resistance between terminals No. 2 and 3. See Fig 1 . Record reading. Measure resistance between terminals No. 2 and 4 with throttle fully closed, then measure with throttle fully open. Record readings. Ensure readings are as specified. See 4-CYLINDER THROTTLE POSITION SENSOR RESISTANCEΒ table.
- If adjustment is necessary, loosen attaching screws. Check continuity by inserting a .028" (0.7 mm) feeler gauge between throttle lever and stopper screw. Continuity should exist. Continuity should not exist when gauge thickness is changed to .035" (0.9 mm). Rotate TPS until correct resistance is obtained. Tighten attaching screws. Replace TPS if resistance cannot be adjusted to specification.
Factory Service Tools
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- β’ You smell fuel, burning insulation, or see smoke.
- β’ Brakes feel soft, pull hard to one side, or make grinding noises.
- β’ The engine overheats, stalls repeatedly, or misfires under load.
- β’ You are missing required tools, torque specs, or safe lifting equipment.
- β’ You are not confident in the next step or safety outcome.
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