1982 Subaru GLF Automatic TransFACTORY OEM SERVICE PROCEDURE

HITACHI Alternators: Overhaul: Reassembly

  1. Reinstall diode assembly and stator to rear cover. Solder stator coil lead wires to terminals of diode assembly, taking as little time as possible. Reinstall diode cover.
    NOTE: Soldering must be done quickly to avoid damage to diodes.
  2. Assemble brushes to brush holder, with approximately 0.43" (11 mm) protruding. Insert holder into alternator. Reinstall rotor to front cover.
  3. Place assembly in vise and replace pulley and components. Tighten pulley nut to 29-43 ft. lbs. (39-59 N.m). Insert and tighten housing through bolts to 27-35 INCH lbs. (3-4 N.m).
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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.