1981 Subaru GLF Automatic TransFACTORY OEM SERVICE PROCEDURE

HITACHI Regulator: Testing: Relay: I-Mark

  1. Connect voltmeter between negative terminal and ground and increase engine speed gradually. Voltmeter reading should be 4.0-5.8 volts. If cut-in voltage is too high, adjust by bending coil arm "A" down. Bend up if voltage is too low, SeeΒ Fig 1.
  2. If adjustment of core arm does not correct cut-in voltage, proceed with point gap adjustment. Disconnect battery. Check armature core gap with armature depressed until moving point is in contact with "B" side point.
  3. Adjust core gap to 0.012" (0.30 mm) by bending point arm "B". Release armature and adjust gap between "B" side point and moving point to 0.016 - 0.047" (0.40 - 1.2 mm) by bending point arm "C". After point adjustment, recheck cut-in voltage. If not within 4.0-5.8 volts, repeat cut-in voltage adjustment.
    Fig 1: Voltage Relay Adjustment (I-Mark)
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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.