2009 Smart Fortwo PureFACTORY OEM SERVICE PROCEDURE

Component description for O2 sensor - GF07.04-P-6100MCU

ENGINES 132.9 in MODEL 451.3 /4 

Fig 1: Identifying Three-Way Catalytic Converter, O2 Sensor Downstream From Catalytic Converter And O2 Sensor Upstream TWC
G07077261Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

Location 

The O2 sensor upstream of TWC is located in the exhaust system upstream of the three-way catalytic converter. The O2 sensor downstream of TWC is located in the exhaust system downstream of the three-way catalytic converter.

Task 

The O2 sensors detect the residual oxygen content in the exhaust and transmit this as a voltage signal to the ME-SFI [ME] control unit (N3/10).

Body 

Installed O2 sensors are voltage planar sensors. The sensor tip consists of a gas-tight ceramic (zirconium dioxide) which is coated on both sides with a porous platinum layer. Both platinum layer are connected together and act as electrodes.

Function 

The outer sides of the O2 sensors lie in the exhaust flow while the inner sides aerated with oxygen in the air. For a rich mixture the oxygen concentration in the exhaust drops a lot and generates a sensor voltage of about 0.8 V. The ME-SFI [ME] control unit (N3/10) regulates the fuel quantity until the value jumps back again.

For a lean mixture the process operates in reverse, the voltage drops to about 0.2 V. This process is repeated once a second.

In order to reach the operating temperature of about 300°C as quickly as possible the O2 sensors have an integral heater which is controlled by the ME-SFI [ME] control unit.

Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.