2008 Smart Fortwo PureFACTORY OEM SERVICE PROCEDURE

Start procedure, function - GF07.15-P-2001MCU

ENGINES 132.9 in MODEL 451.3 /4 

Fig 1: Start Procedure Function Chart
G07077263Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

The start process includes the following partial functions: 

  • Circuit 15 On
  • START
  • Start quantity control
  • Post-start enrichment

Circuit 15 ON 

  • The SAM control unit checks drive authorization and applies an appropriate signal to the CAN.
  • The ME-SFI [ME] control unit requests the CHECK ENGINE indicator lamp in the instrument cluster to light up shortly.
  • The fuel pump with fuel level sensor is actuated via the SAM control unit for about 25 seconds.

    This approach is particularly required after long periods of being switched off. This ensures that the fuel injection valves are supplied with sufficient fuel during starting. An engine start must be completed, however, before repeated actuation of the fuel pump with fuel level sensor.

Starting 

The start function is activated by turning the transmitter key from position 1 (circuit 15 On) to position 2 (circuit 50 On) in the ignition/ starter switch.

Actuation of the starter takes place directly by the SAM control unit.

The start process is ended again as soon as terminal 50 is no longer applied at the SAM control unit or the engine cranking speed is reached.

Start quantity control 

As soon as the first rpm signal is recognized by the crankshaft position sensor during the start process, the SAM control unit energizes the fuel pump with fuel level sensor permanently. In order to facilitate starting of a cold engine, fuel is also injected during the starting procedure. The increase in injection quantity (start quantity) takes place depending on the coolant temperature and is achieved through extending the injection time.

The start quantity control is enabled after starter recognition and remains active until a stable idle speed is recognized by the ME-SFI [ME] control unit.

The higher the coolant temperature, the lower is the start quantity enable by the ME-SFI [ME] control unit.

Post-start enrichment 

When the engine is cold, fuel precipitates on the walls of the intake manifold and is not available to the engine for combustion. The missing fuel volume is compensated by the post-start enrichment function.

After the cold start the fuel-air mixture is enriched for short time through longer injection times of the fuel injection valves.

Post-start enrichment is achieved by the ME-SFI [ME] control unit and is dependent on the coolant temperature at engine start.

Instrument cluster, component description A1 GF54.30-P-6000MCU
Coolant temperature sensor, component description B11/4 GF07.04-P-6040MCC 
Component description for the intake manifold pressure sensor B28 GF07.04-P-6062MCC 
Crankshaft position sensor, component description L5 GF07.04-P-6010MCC 
Component description for fuel pump M3/3 GF47.20-P-2000MCC
ME-SFI [ME] control unit, component description N3/10 GF07.61-P-6000MCU 
SAM control unit, component description N10/10 GF54.21-P-4157MCU
Ignition coils, component description T1/1, T1/2, T1/3 GF15.10-P-2100MCC
Fuel injection valves, component description Y62/1, Y62/2, Y62/3 GF07.03-P-6010MCC 
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.