Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
2008 Smart Fortwo PureFACTORY OEM SERVICE PROCEDURE
Windows (Coupe)
- General Information
- Testing & Repair Index
- Testing and repair work: Smart: Windows - AR67.00-Z-9451CA
- Prepare window for installation - AR67.10-P-1000-03MCC
- Align windshield in body opening - AR67.10-P-1000-04MCC
- Cut out windows with roll out - AR67.10-P-1000-11MCC
- Remove/install windshield - AR67.10-P-1000MCC
- Prepare body flange for installation of window - AR67.10-P-1501-01MCC
- Install windshield - AR67.10-P-1503-01MCC
- Prepare repair for windshield - AR67.10-P-1600-01MCC
- Repair windshield - AR67.10-P-1600-02MCC
- Finish windshield repair - AR67.10-P-1600-03MCC
- Repair of windshield - AR67.10-P-1600MCC
- Safety Precautions
- Risk of injury caused by slipping when inserting blade in the multicutter and by glass splinters when cutting out bonded windows - AS67.00-Z-0001-01A
- Risk of injury from cutting wire tearing or becoming hot and from splinters of glass when cutting out bonded windows - AS67.00-Z-0004-01A
- Safety information: Windows - AS67.00-Z-9999ZZ
- Torque Specifications
- Basic Knowledge
- Wiring Diagrams
- Special Tools
Factory Service Tools
Use the Manual With the Right Hardware
Pair factory procedures with proven DIY tools so the instructions are easier to execute.
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- β’ You smell fuel, burning insulation, or see smoke.
- β’ Brakes feel soft, pull hard to one side, or make grinding noises.
- β’ The engine overheats, stalls repeatedly, or misfires under load.
- β’ You are missing required tools, torque specs, or safe lifting equipment.
- β’ You are not confident in the next step or safety outcome.
