2009 Scion tC AutomaticFACTORY OEM SERVICE PROCEDURE

2AZ-FE Charging: Generator: Installation

  1. INSTALL GENERATOR ASSEMBLY 
    1. Install the wire harness clamp bracket with the bolt.

      Torque: 8.4 N*m (85 kgf*cm, 74 in.*lbf) 

      Fig 1: Identifying Wire Harness Clamp Bracket With Bolt
      G05538792Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Confirm that the wire harness of the crankshaft position sensor is secured to the wire harness clamp bracket through the back of the rib of the timing chain cover.
      Fig 2: Identifying Wire Harness Clamp Bracket And Rib
      G05538793Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install the generator with the 2 bolts.

      Torque: 

      21 N*m (215 kgf*cm, 16 ft.*lbf) for bolt A 

      52 N*m (530 kgf*cm, 38 ft.*lbf) for bolt B 

      Fig 3: Identifying Generator Bolts
      G05538794Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Install the 2 wire harness clamps.
    5. Connect the generator wire with the nut.

      Torque: 9.8 N*m (100 kgf*cm, 7 ft.*lbf) 

    6. Install the terminal cap.
      7. Fig 4: Identifying Terminal Cap
      G05538795Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    7. Connect the generator connector.
  2. INSTALL FAN AND GENERATOR V BELT  (See INSTALLATION )
  3. INSTALL FRONT FENDER APRON SEAL RH 
    1. Install the apron seal with the 3 clips and 2 screws.
    Fig 5: Identifying Apron Seal With Clips
    G05538755Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL 
  5. PERFORM INITIALIZATION 
    1. Perform initialization (see INITIALIZATION ).
      NOTE: Certain systems need to be initialized after disconnecting and reconnecting the cable from the negative (-) battery terminal.
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  • • You smell fuel, burning insulation, or see smoke.
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  • • You are missing required tools, torque specs, or safe lifting equipment.
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