SERVICE DATA SPECIFICATIONS

Starter Assy. Specified Current

90 A or less at 11.5 V

Starter Relay Specified Condition ⁽¹⁾

1 - 2

Continuity

3 - 5

No Continuity

Battery Except Maintenance-Free Battery Standard Specific Gravity

1.27 to 1.29 at 20°C (68°F)

Battery Voltage At 20°C (68°F)

12.5 to 12.9 V

Voltage Regulator

Regulating Voltage

12.9 to 14.9 V

Standard Amperage

10 A or less

Starter Armature Assy. Commutator Length

Standard

3.1 mm (0.122 in.)

Minimum

3.8 mm (0.150 in.)

Starter Commutator Assy. Brush Length

Standard

9.0 mm (0.354 in.)

Minimum

4.0 mm (0.158 in.)

Starter Armature Assy. Snap Ring Length Maximum

5.0 mm (0.197 in.)

Generator Rotor Assy. Coil Resistance At 20°C (68°F)

2.1 to 2.5 W ohm

Generator Rotor Assy. Slip Ring Diameter

Standard

14.2 to 14.4 mm (0.559 to 0.567 in.)

Minimum

12.8 mm (0.504 in.)

Generator Brush Holder Assy. Exposed Brush Length

Standard

9.5 to 11.5 mm (0.374 to 0.453 in.)

Minimum

4.5 mm (0.177 in.)

⁽¹⁾	Continuity (Apply battery voltage terminals 1 and 2)

When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

• You smell fuel, burning insulation, or see smoke.

• Brakes feel soft, pull hard to one side, or make grinding noises.

• The engine overheats, stalls repeatedly, or misfires under load.

• You are missing required tools, torque specs, or safe lifting equipment.

• You are not confident in the next step or safety outcome.

Safety Warning

Service Data

Use the Manual With the Right Hardware

When to See a Mechanic

Rather have a pro handle this?