2008 Saturn VUE FWD L4-2.4LFACTORY OEM SERVICE PROCEDURE

Secondary Fuel Level Sensor Replacement



Secondary Fuel Level Sensor Replacement

Removal Procedure

Important: There are 2 fuel level sensor assemblies in the fuel tank. There is one located on each fuel pump module. The fuel level sensors are NOT the same for each of the fuel pump modules.




Factory service manual diagram



1. Remove the fuel pump module. Refer to Fuel Tank Fuel Pump Module Replacement - Secondary (Service and Repair) .
2. Disconnect the fuel level sender electrical connector (1) from the fuel tank fuel pump module cover.
3. Remove the fuel level sensor wiring from the retaining feature (2) on the fuel tank fuel pump module.

Factory service manual diagram



4. Push in the fuel level sensor retainers (1), in order to disengage the retainers from the module.
5. Slide the fuel level sensor (2) up, out of the fuel tank fuel pump module.



Installation Procedure


Factory service manual diagram



1. Position the fuel level sensor (2) to the fuel tank fuel pump module.
2. Push the fuel level sensor down until the retainers (1) engage the fuel tank fuel pump module.

Factory service manual diagram



3. Connect the fuel level sender electrical connector (1) to the fuel tank fuel pump module cover.
4. Install the fuel level sensor wiring to the retaining feature (2) on the fuel tank fuel pump module.
5. Install the fuel pump module. Refer to Fuel Tank Fuel Pump Module Replacement - Secondary (Service and Repair) .


Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.