Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
2008 Saturn VUE FWD L4-2.4LFACTORY OEM SERVICE PROCEDURE
Fuel Level Sensor Replacement
Fuel Level Sensor Replacement
Removal Procedure
Important: There are 2 fuel level sensor assemblies in the fuel tank. There is one located on each fuel pump module. The fuel level sensors are NOT the same for each of the fuel pump modules.
1. Remove the fuel pump module. Refer to Fuel Tank Fuel Pump Module Replacement (Service and Repair) .
2. Disconnect the fuel level sensor electrical connector (1) from the fuel tank fuel pump module cover.
3. Remove the fuel level sensor wiring from behind the retaining features (1) molded into the fuel tank fuel pump module reservoir.
4. Slide the fuel level sensor up and remove the sensor from the fuel tank fuel pump module.
5. Place the fuel level sensor on a clean work surface.
6. Push in the fuel level sensor retainers (1), in order to remove the sensor from the cover.
7. Remove the fuel level sensor (2) from the cover (3).
Installation Procedure
1. Install the fuel level sensor cover (3) to the fuel level sensor (2).
2. Ensure that the fuel level sensor retainers (1) are fully engaged to the cover.
3. Position the fuel level sensor to the fuel tank fuel pump module and slide the sensor down into position.
4. Connect the fuel level sensor electrical connector (1) to the fuel tank fuel pump module cover.
5. Install the fuel level sensor wiring behind the retaining features (1) molded into the fuel tank fuel pump module reservoir.
6. Install the fuel pump module. Refer to Fuel Tank Fuel Pump Module Replacement (Service and Repair) .
Factory Service Tools
Use the Manual With the Right Hardware
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.