Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
2007 Saturn Ion Red LineFACTORY OEM SERVICE PROCEDURE
Installation Procedure
WARNING: This page is about a different car, the 2004 Saturn Ion 3, 2004 Saturn Ion 2, and 2004 Saturn Ion 1. However, it is still accessible from the selected car via links, so may be relevant.
- Connect the accelerator cable end to the accelerator pedal assembly. Ensure that the cable end retainer is fully seated to the accelerator pedal.
- Connect the cruise control cable, if equipped, to the accelerator pedal assembly.
- Install the accelerator pedal assembly to the dash panel.
- Install the accelerator pedal retaining nuts.
Tighten: Tighten the nuts to 10 N.m (89 lb in).
- Ensure that the carpet is positioned correctly in relation to the accelerator pedal in full closed and wide open throttle positions.
- Verify the complete throttle opening and closing positions by operating the accelerator pedal assembly.
NOTE:
Refer to Fastener Notice
in Cautions and Notices.
IMPORTANT:
The throttle should operate freely and without binding between full closed and wide open throttle positions.
Factory Service Tools
Use the Manual With the Right Hardware
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.