Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
2007 Saturn Ion Red LineFACTORY OEM SERVICE PROCEDURE
Installation Procedure
- Position a NEW fuel pump module seal (3) onto the fuel tank.
- Install the fuel pump module lock ring (1) over the module feed and return lines and into position on top of the module.
- Tilt the fuel pump module (2) toward the front of the fuel tank to enable the level sensor float arm to clear the tank opening. Install the fuel pump module (2) to the fuel tank.
- Slowly lower the fuel pump module (2) into the tank. Ensure that the fuel lines align with the cut outs in the tank.
IMPORTANT:
The reservoir must be tipped slightly during installation to avoid bending the fuel level sensor float arm.
Factory Service Tools
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.
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