Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
2007 Saturn Ion Red LineFACTORY OEM SERVICE PROCEDURE
Removal Procedure
CAUTION:
Refer to Gasoline/Gasoline Vapors Caution
.
- Remove the fuel pump module. Refer to Fuel Pump Module Replacement .
- Open the fuel pressure regulator retainers (1).
- Slide the fuel pressure regulator out slightly from the module.
- Using a small pick, disengage the fuel level sensor electrical connector retainer (1).
- Disconnect the fuel level sensor electrical connector from the module cover.
- Remove the fuel pressure regulator wire connector (2) from the fuel pressure regulator.
- Remove the fuel pressure regulator.
- Push in the fuel level sensor retaining tabs (1) in order to disengage the sensor tabs from the module bucket.
- Slide the fuel level sensor up and out from the module bucket.
Factory Service Tools
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.
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